QUALITY IS OUR PRODUCT

QUALITY IS OUR PRODUCT

QUALITY IS OUR PRODUCT

QUALITY IS OUR PRODUCT

QUALITY IS OUR PRODUCT

Meticulous inspectors.
Robust systems.
State of the art technology.

HEAR WHAT OUR PARTNERS SAY

“Mid Valley Industries has proven year in and year out, one of their biggest strengths is their high standard for quality. Top service and quality can always be counted on.
– Buyer, Water Solutions Industry

Mid Valley Industries builds quality into every step of our process:

  • Estimating
  • Order Entry
  • Process Planning
  • Programming
  • Inbound Inspection
  • In Process Inspection
  • Final Inspection
  • Shipping/Packaging

Flexibility of our quality system allows MVI to custom tailor programs for a variety of industries. Our manufacturing and engineering group thoroughly reviews new projects and engages with our customers to ensure all expectations are met.

Quality Documentation Capabilities

Risk & Process Control Planning

  • InspectionXpert Software for first article inspection reports with ballooned drawings.
  • PFMEA and control plans.
  • Process flow diagrams.
  • Appearance reports, including pictures.
  • Submission warrants.
  • Submission to customer portals as required.
  • Customer and government witness inspection common practices.
  • Minitab software for process capability studies.
  • Gage R & R studies.
  • Rotor runout capability study example (0.02 mm or 0.0008-inch max).

Documentation Packages

  • Inspection reports are both MVI produced, and customer supplied.
  • Certification of conformance to prints and specifications.
  • Material certifications and traceability.
  • NDE reports (VT/MT/LP/X-ray), including inspector credentials.
  • Destructive testing reports (tensile/elongation/yield/charpy/hardness/chemical analysis).
  • Weld maps.
  • Full outside process reports:
    • Heat treat certification, furnace charts, furnace calibration.
    • Paint certification and test reports.
    • Chrome/Zinc/Nickel plating certification and test reports.
    • Hard coat anodizing certification and test reports
  • Submission to customer web portals when required.

Examples of Hard Gaging Capabilities

  • ID and OD micrometers
  • Fowler gages for checking ID’s and OD’s
  • Profilometers and comparators to check surface finishes.
  • Gage blocks for setting instruments/calibration and large granite tables for various measurements.
  • Dial bore gages for checking ID’s
  • Pi tapes for checking OD’s
  • Depth micrometers for accurate length measurements.
  • Several types and sizes of calipers for various measurements.
  • Thread gages cover the majority of all thread sizes.
  • Thread measuring wires, OD micrometers, thread pitch gages, and gage maker software for measuring shaft OD threads.
  • Spherical balls, ID micrometers, thread pitch gages, and gage maker software measure large ID threads.
  • Hardness testing is both portable and Brinell.
  • Mechanical and electrical runout measurements on large shafts.

CMM Measurement Capabilities

Mid Valley Industries features the FARO Laser Tracker and Articulated Scan Arm that is programmable for repeat parts (decreasing final inspection time); completely mobile for in-process inspection; scans weldments in minutes; and no size restrictions/seamless scanning.

FARO Vantage E6 w/ 6DOF

  • 70m SMR / 30m 6DOF inspection range
  • Highest Accuracy (@ 2.5m.)
    • SMR – .0004” sz. / .0007” In-line dist. + .00002 per m accuracy.
    • 6 Probe – .0025” + .00006 per m. accuracy.
  • Integrate with ScanArm (no addition of error)
  • Integrated WIFI
  • 360° Hor. / 130° Vert. Rotation
  • Versatile mounting (Tripod, magnetic mount)
  • CAM2 fully integrated software with
  • CAD model comparison.

FARO Quantum S Articulated Arm w/ Blue Light ScanArm

  • 2.5-meter inspection range
  • High Accuracy
    • Probe – .0004” sz. / .0011” dist.
    • Scan – .001”
  • Temp Comp in each Axis
  • Integrated WIFI
  • Integrated with Laser Tracker (no addition of error)
  • Quick change probes
  • Internal counterbalance
  • 600 PPS (points per second) Blue Light scan
  • Versatile mounting (Tripod, magnetic mount)
  • CAM2 fully integrated software with CAD model comparison.

Applications and Integration at Mid Valley Industries

Decrease Final Inspection Time

  • Programmable for repeat parts (minutes to probe vs. hours with manual gauging)
  • Accuracy to check all features ±.0004” and greater
    Use ScanArm for whole part w/probing of tight tolerances
  • Complete 100% inspection of features in fraction of time

In Process Inspection Capabilities

  • Tracker for size capabilities (In machine/restrained state)
    • Integrated Arm for tight tolerance
    • 6DOF for quick inspections
  • Completely mobile/wireless

Scan Technology for Castings/Forging/Weldments

  • Scan weldments in minutes
    • Reverse engineer to make CAD models
    • Best fit weldments/casting before machining
  • No size restrictions/seamless scanning

Alternate Uses

  • Machine/fixture leveling
  • Surveying/ Floor layout

Decrease Final Inspection Time

  • Programmable for repeat parts (minutes to probe vs. hours with manual gauging)
  • Accuracy to check all features ±.0004” and greater
    Use ScanArm for whole part w/probing of tight tolerances
  • Complete 100% inspection of features in fraction of time

In Process Inspection Capabilities

  • Tracker for size capabilities (In machine/restrained state)
    • Integrated Arm for tight tolerance
    • 6DOF for quick inspections
  • Completely mobile/wireless

Scan Technology for Castings/Forging/Weldments

  • Scan weldments in minutes
    • Reverse engineer to make CAD models
    • Best fit weldments/casting before machining
  • No size restrictions/seamless scanning

Alternate Uses

  • Machine/fixture leveling
  • Surveying/ Floor layout

Applications and Integration at Mid Valley Industries

All measuring equipment used to validate the product is calibrated

  • Each piece of measuring equipment is calibrated at a scheduled interval.
  • Calibration is done both externally and internally.
  • All equipment has identification stickers for tracking purposes.
  • The master list is maintained for calibration completion and monitoring due dates.

Quality Policy

Mid Valley Industries is committed to meeting our Customer’s Requirements through continual improvement of product quality, on-time delivery, and our Quality Management System resulting in long-term customer relationships.

Looking for quality manufacturing you can count on? Contact us at 920-759-0314 today!

Mid Valley Industries

1151 Delanglade St
Kaukauna, WI 54130

Office Hours:

Monday - Friday: 8:00 AM - 4:30 PM (Central Time)

Shipping/Receiving Hours:

Monday – Thursday 7:00 AM - 7:00 PM
Friday 7:00 AM - 4:00 PM (CENTRAL TIME)

Mid Valley Industries

1151 Delanglade St
Kaukauna, WI 54130

Office Hours:

Monday - Friday: 8:00 AM - 4:30 PM

Phone:

Shipping/Receiving Hours

Monday – Thursday 7:00 AM - 7:00 PM
Friday 7:00 AM - 4:00 PM (CENTRAL TIME)